Study Notes Quiz

1. With reference to ship’s side valves:
(a) state why grey cast iron is not a suitable material; (4)
(b) state, with reasons, THREE suitable materials. (6)

(a) Define the meaning of the term alloy, stating why they are used. (3)
(b) Describe the changes in the mechanical properties of steel with increasing amounts of carbon. (4)
(c) List SIX common alloying elements used in the production of steel. (3)

1. (a) Define the term stainless steel, making reference the percentage quantities of its TWO main constituents. (4)
(b) With reference to EACH of the following grades of stainless steel, list ONE of its unique properties and a common use that utilises this property: (i) ferritic; (2) (ii) austenitic; (2) (iii) martensitic.

With reference to austenitic stainless steels:
(a) list the THREE main constituents with approximate percentage composition; (3)
(b) state the main difference between grades 304 & 316 and how this is achieved; (3)
(c) list TWO typical applications for EACH grade stated in part (b) that would be found on a modern vessel.

With reference to EACH of the following materials, list their percentage composition and a different application for EACH material on board, stating, with reasons, why they are suitable for this application:
(a) cupro-nickel;(2)
(b) aluminium bronze;(2)
(c) admiralty brass;(2)
(d) duralumin;(2)
(e) solder.(2)

State, with reasons, a different material suitable for EACH of the following applications:
(a) a large motor vessel propeller;(2)
(b) a centrifugal pump impeller;(2)
(c) a sea water cooled heat exchanger tube;(2)
(d) a 300mm diameter sea water cooling pipe;(2)
(e) a cylinder head of a small auxiliary engine.(2)
1970’s NUS training Series Practical Shop Metallurgy
https://www.youtube.com/watch?v=JuAKfWxhKrw
1970’s GE training Series, Introduction to Metallurgy
https://www.youtube.com/watch?v=_HkHtL_8TyU
1970’s GE training Series, Powder Metallurgy
https://www.youtube.com/watch?v=4uwhOutsmVU
” STAINLESS STEEL … THE MIRACLE METAL ” 1960s REPUBLIC STEEL PROMO FILM HISTORY OF STEEL 95994
https://www.youtube.com/watch?v=oGYh0UzJYfo
UNITED STATES STEEL CORPORATION MODERN STEEL MAKING PROMOTIONAL FILM MD86474
https://www.youtube.com/watch?v=gF2ClQze0p8
The Drama of Steel
https://www.youtube.com/watch?v=CpZmu5ynKa8
” THE STORY OF NICKEL ” 1930s INCO MINING PROMO FILM FROOD MINE SUDBURY, ONTARIO, CANADA 88184
https://www.youtube.com/watch?v=RiHxUyv5kQ0
Experiments with the Bubble Model of Metal Structure 1952 – Sir Lawrence Bragg, W.M Lomer, J.F. Nye
https://www.youtube.com/watch?v=UEB39-jlmdw
Bubble Model of a Metal – Cavendish Laboratory 1946
https://www.youtube.com/watch?v=6HI0B6NVqXY
Why is the carbon content in steel so important? Billy Wu
https://www.youtube.com/watch?v=-YIGjX-jcMo
Grain Structure of Steel
https://www.youtube.com/watch?v=0SIr2sBHxA4
Hardening & Tempering of Steel Advanced
https://www.youtube.com/watch?v=L6LcBWz-g9k
Metals – Properties of Matter #3
https://www.youtube.com/watch?v=n76JonXe2hg
Metallic Crystal Structure.
https://svestudy.com/?page_id=11814
PCTC Iron Wire Demo 2018
https://www.youtube.com/watch?v=GjiM9Pw8PP0
Welding of Stainless Steels The Weld Nugget
https://www.youtube.com/watch?v=L3chFwo-MJ0