AME 1 End of Unit

Answer:

A. Cast iron: Due to its high strength and heat resistance.

Explanation:

Cast iron is the most common material for cylinder heads in small auxiliary engines due to its excellent heat dissipation properties and high strength to withstand combustion pressures. It also offers good wear resistance.  

1. Abrasion resistant Cast iron

www.emcasting.com

While aluminum alloys and copper alloys have some advantages, cast iron is generally preferred for its overall performance and cost-effectiveness in this application.

Why the other answers are incorrect:

• B. Aluminum alloy: While aluminum alloys are lightweight and have good heat dissipation, they lack the necessary strength and heat resistance for a cylinder head, which is subjected to high pressures and temperatures during combustion.
• C. Copper alloy: While copper has excellent thermal conductivity, it is generally too soft for a cylinder head and lacks the necessary strength to withstand combustion forces.
• D. Stainless steel: Stainless steel is strong and corrosion-resistant, but it lacks the heat dissipation properties required for a cylinder head. It would overheat under the high temperatures generated during combustion.

Cast iron, with its combination of strength, heat resistance, and cost-effectiveness, remains the preferred choice for cylinder heads in small auxiliary engines.

B. Copper-nickel alloy: Due to its excellent corrosion resistance and heat transfer properties.  

1. Copper-Nickel Alloys

www.copper.org

Explanation:

Copper-nickel alloys are the preferred choice for seawater cooling pipes due to their exceptional resistance to corrosion in marine environments. This is crucial for ensuring the longevity and reliability of the piping system. Additionally, copper-nickel alloys exhibit good heat transfer properties, which can enhance the efficiency of the cooling system.  

1. Cu-Ni Alloy Resistance to Corrosion and Biofouling - Copper Development Association

www.copper.org

While other materials like stainless steel offer corrosion resistance, copper-nickel alloys generally excel in this area, especially in seawater conditions. Cast iron and ductile iron are susceptible to corrosion, and while they might be cost-effective initially, the long-term costs associated with maintenance and replacement can outweigh the initial savings.

Why the other answers are incorrect:

• A. Cast iron: While cast iron is strong and cost-effective, it is highly susceptible to corrosion in the marine environment. This would quickly degrade the pipe and lead to leaks and other issues.
• C. Stainless steel: While stainless steel offers good corrosion resistance, it can be more expensive than copper-nickel alloys for large-diameter pipes. Additionally, the thermal conductivity of stainless steel is lower than copper-nickel, which can affect heat transfer efficiency in cooling systems.
• D. Ductile iron: Ductile iron is stronger than cast iron, but it is still susceptible to corrosion in seawater. It may not offer the same level of durability and longevity as copper-nickel alloys in this specific application.

Copper-nickel alloys provide the optimal combination of corrosion resistance, heat transfer properties, and durability for seawater cooling pipes in marine vessels.

Answer:

A. Stainless steel is an iron alloy containing at least 10% chromium and 8% nickel.

Explanation:

• A is correct. Stainless steel is primarily an iron alloy with chromium as the essential element providing corrosion resistance. Nickel is often added to improve properties like toughness and ductility.
• B, C, and D are incorrect. While these are all alloys, they do not define stainless steel.

The minimum chromium content for stainless steel to exhibit corrosion resistance is around 10.5%, but the exact composition can vary depending on the specific type of stainless steel.

Answer:

B. Surgical instruments

Explanation:

Martensitic stainless steel is known for its high hardness and strength, making it an excellent choice for surgical instruments. It can be easily sharpened and maintains a sharp edge, crucial for precision in medical procedures.

Why the other options are incorrect:

• A. Kitchen sinks: While stainless steel is commonly used for kitchen sinks, martensitic stainless steel is not the ideal choice for this application. It's more susceptible to corrosion and staining compared to other types of stainless steel, such as austenitic.
• C. Construction beams: Martensitic stainless steel, while strong, is generally not used for construction beams due to its lower ductility compared to other types of steel. This makes it more prone to brittle fracture under stress.
• D. Electrical wiring: Martensitic stainless steel is not a good conductor of electricity and is therefore not suitable for electrical wiring. Copper is the primary material used for this purpose.

Why D is the correct answer:

D. Grey cast iron is brittle and susceptible to fracture under marine conditions.

This is the correct answer because it directly addresses the primary reason why grey cast iron is unsuitable for ship's side valves: its brittleness. The marine environment is harsh, with potential for impacts, pressure fluctuations, and corrosion, which can easily lead to fractures in grey cast iron.

Why the other options are incorrect:

• A. Grey cast iron is highly resistant to corrosion in marine environments. This is incorrect. While cast iron can exhibit some corrosion resistance in certain conditions, the marine atmosphere, with its high salt content and humidity, is particularly aggressive, leading to rapid deterioration of grey cast iron.
• B. Grey cast iron possesses exceptional strength and ductility for withstanding marine conditions. This is incorrect. Grey cast iron is actually known for its low tensile strength and poor ductility, making it unsuitable for applications that require resistance to stress and strain, such as ship's side valves.
• C. Grey cast iron is lightweight, making it ideal for shipboard applications. While weight is a consideration in ship design, it's not the primary factor in choosing valve materials. Other materials like bronze or stainless steel offer better performance in marine environments while also being relatively lightweight.

B. Bronze: Due to its corrosion resistance and good bearing properties.

Explanation:

Bronze, specifically nickel-aluminum bronze, is the most common material for large marine vessel propellers. This choice is primarily due to its excellent corrosion resistance, which is crucial for components submerged in seawater. Additionally, bronze offers good bearing properties, which help to reduce wear and tear.  

1. Why nickel aluminium bronze is used for VEEM Propellers

veemmarine.com

2. A Guide to Different Types of Bronze Alloys - MetalTek International

www.metaltek.com

3. Industrial - Selecting Bronze Bearing Materials - Copper Development Association

www.copper.org

While other materials like stainless steel and aluminum alloys have their advantages, bronze remains the preferred choice for large marine propellers due to its overall performance and cost-effectiveness.

Why the other answers are incorrect:

• A. Cast iron: While cast iron is strong and inexpensive, it is not suitable for marine propellers due to its susceptibility to corrosion in saltwater environments. Corrosion can weaken the propeller over time, reducing its efficiency and safety.
• C. Stainless steel: Stainless steel is highly resistant to corrosion, but it is generally too heavy for large marine propellers. The weight of the propeller directly impacts the vessel's fuel consumption and performance.
• D. Aluminum alloy: Although aluminum alloys are lightweight and offer good corrosion resistance, they may not have the necessary strength and durability for large marine propellers, especially in demanding conditions.

Answer:

B. Kitchen cutlery

Explanation:

Austenitic stainless steel is commonly used for kitchen cutlery due to its excellent corrosion resistance, durability, and ease of cleaning. It's also non-reactive, meaning it won't alter the taste of food.

B. Copper-nickel alloy: Due to its excellent corrosion resistance and heat transfer properties.  

1. Copper-Nickel Alloys

www.copper.org

Explanation:

Copper-nickel alloys, specifically those containing copper and nickel, are the preferred choice for seawater-cooled heat exchangers in marine vessels. These alloys offer exceptional corrosion resistance, which is crucial for components in direct contact with seawater. Additionally, copper-nickel alloys have excellent heat transfer properties, ensuring efficient heat exchange.  

1. Corrosion resistance of copper-nickel alloys

nickelinstitute.org

2. Copper Nickel Heat Exchangers: Benefits & Suitable Applications - YouTube

www.youtube.com

While other materials like stainless steel and aluminum alloys have some advantages, copper-nickel alloys provide the optimal combination of properties for this specific application.

Why the other answers are incorrect:

• A. Cast iron: While cast iron is strong and cost-effective, it is highly susceptible to corrosion in the marine environment. This would quickly degrade the heat exchanger's performance.
• C. Stainless steel: Stainless steel offers good corrosion resistance, but it is generally less efficient at heat transfer compared to copper-nickel alloys. This can impact the overall efficiency of the heat exchanger.
• D. Aluminum alloy: Although aluminum alloys have good heat transfer properties and are lightweight, they are susceptible to corrosion in seawater, especially in the presence of salts and other impurities. This would significantly reduce the heat exchanger's lifespan.

Copper-nickel alloys provide the optimal combination of corrosion resistance and heat transfer efficiency for seawater-cooled heat exchangers in marine applications.

Answer:

B. 304: Interior fittings, railings; 316: Hull components, bilge pumps

Explanation:

• 304 stainless steel is often used for interior fittings and railings on marine vessels due to its good corrosion resistance in less severe environments.
• 316 stainless steel is better suited for external components exposed to saltwater, such as hull components and bilge pumps, due to its superior resistance to chloride-induced corrosion.

Options A, C, and D contain incorrect pairings of steel grade and application.

Why the other options are incorrect:

• A. 304: Kitchen sinks, electrical wiring; 316: Propellers, engine components: While both 304 and 316 have their applications, electrical wiring is typically not made from stainless steel due to cost and conductivity considerations. Additionally, propellers often require materials with higher strength and specific corrosion resistance properties, which 316 might not fully provide.
• C. 304: Propellers, rudder; 316: Kitchen appliances, decorative trim: Propellers and rudders are exposed to harsh marine environments and require superior corrosion resistance, which is better provided by 316 stainless steel. 304 is more suitable for interior applications like kitchen appliances and decorative trim.
• D. 304: Engine components, structural beams; 316: Interior lighting, ventilation ducts: Engine components often require materials with specific heat resistance and mechanical properties, which 304 might not fully provide. Interior lighting and ventilation ducts are generally not exposed to the same level of harsh conditions as external components and can be adequately served by 304 stainless steel.

Answer:

A. Iron (60-70%), Chromium (16-18%), Nickel (8-10%)

Explanation:

Austenitic stainless steel is primarily composed of iron, with chromium being the key alloying element providing corrosion resistance. Nickel is added to stabilize the austenitic structure and improve properties like ductility and toughness. While the exact percentages can vary depending on the specific grade, the general composition falls within the ranges provided in option A.

Why the other options are incorrect:

• B. Copper (50%), Zinc (30%), Tin (20%): This composition describes brass, not stainless steel.
• C. Aluminum (70%), Magnesium (20%), Silicon (10%): This composition is closer to an aluminum alloy, not stainless steel.
• D. Titanium (60%), Vanadium (25%), Molybdenum (15%): This composition describes a titanium alloy, not stainless steel.

Stainless steel is primarily an iron-based alloy with chromium as the essential element for corrosion resistance. Nickel is often added for improved properties.