AME Unit 9 Q4 – Answer

1. Bi-metallic Strip Thermometer: Bending with the Heat

(a) Design and Operation:

Imagine a simple yet ingenious device: two thin strips of different metals bonded together lengthwise. This is the essence of a bi-metallic strip thermometer. Let’s explore its design and operation with the help of a sketch:

Sketch:

  • Two Dissimilar Metals: The strip consists of two metals with significantly different coefficients of thermal expansion. Typically, one metal expands much more than the other when heated.
  • Bonded Together: Both strips are firmly joined along their entire length, creating a composite strip.
  • Temperature Change: When heated, the metal with the higher expansion coefficient (denoted “High Expansion” in the sketch) expands more rapidly than the other, causing the composite strip to bend in the direction of the less expansive metal.
  • Temperature Measurement: The degree of bending is directly proportional to the temperature change. A calibrated scale or pointer attached to the strip translates this bending into a temperature reading.

Key Points:

  • The larger the difference in expansion coefficients, the more sensitive the strip is to temperature changes.
  • Bi-metallic strips are simple, rugged, and relatively inexpensive, making them suitable for various applications.

(b) Applications and Shortcomings:

One typical application of bi-metallic strips is in bimetallic thermostats. These devices use the strip’s bending to control electrical circuits based on temperature. For example, in an oven thermostat, the bending strip triggers a switch to shut off heating when the desired temperature is reached.

However, bi-metallic strips have a main shortcoming: limited accuracy. Due to factors like hysteresis (lag in response to temperature changes) and material fatigue over time, their readings can drift and become less precise. This makes them unsuitable for applications requiring high-precision temperature measurements.

Despite their limitations, bi-metallic strips remain valuable tools for temperature control and monitoring in various situations due to their simplicity, ease of use, and cost-effectiveness.