MDE Unit 16 Q6 – Answer

Exhaust Emissions and Causes (a):

(i) Black Smoke:

  1. Incomplete Combustion: When fuel doesn’t burn completely due to insufficient air intake, rich fuel mixture, or low combustion chamber temperature, it produces unburnt soot particles that appear as black smoke in the exhaust.
  2. Over-fueling: Excessive fuel injection or a faulty injector can deliver more fuel than the available air can support, leading to incomplete combustion and black smoke.

(ii) Blue Smoke:

  1. Oil Burning: Worn piston rings, valve seals, or cylinder liner can allow engine oil to enter the combustion chamber and burn with the fuel, resulting in blue smoke.
  2. Turbocharger Seal Failure: A faulty seal in the turbocharger can allow engine oil to leak into the compressed air intake, leading to blue smoke upon burning.

(iii) White Smoke:

  1. Coolant Leak: A leak in the engine’s coolant system can allow coolant to enter the combustion chamber and be expelled as white steamy exhaust, especially during engine startup.
  2. Water Ingestion: In rare cases, water ingestion (e.g., through a faulty air intake or a problem with the head gasket) can cause white smoke upon vaporization.

Remedies for Emissions (b):

(i) Black Smoke:

  • Air Filter Cleaning/Replacement: Ensure a clean air filter allows proper air intake for efficient combustion.
  • Fuel Injection System Inspection/Repair: Check for faulty injectors or incorrect fuel delivery settings to address over-fueling.

(ii) Blue Smoke:

  • Engine Rebuild/Replacement of Worn Components: Depending on the severity, worn piston rings, valve seals, or cylinder liners might need replacement to prevent oil burning.
  • Turbocharger Seal Repair/Replacement: A faulty turbocharger seal needs repair or replacement to stop oil from entering the air intake.

(iii) White Smoke:

  • Coolant System Leak Repair: Locate and repair the leak in the coolant system to prevent coolant from entering the combustion chamber.
  • Head Gasket Inspection/Replacement (severe cases): A blown head gasket can cause coolant leaks. If severe, the head gasket might need replacement.

Diagnosing Combustion Defects (c):

Combustion defects can be diagnosed using various methods:

  • Visual Inspection: Mechanics can visually inspect spark plugs (gasoline engines) or glow plugs (diesel engines) for signs of excessive wear, deposits, or fouling that can indicate combustion issues.
  • Compression Test: This test measures the pressure buildup in each engine cylinder, helping identify weak cylinders with potential combustion problems.
  • Leakdown Test: A leakdown test pressurizes the cylinder and monitors pressure loss, revealing leaks in valves, piston rings, or the head gasket.
  • Exhaust Gas Analysis: Analyzing the exhaust gas composition can reveal imbalances in air-fuel ratio and identify incomplete combustion or other combustion defects.

By combining these diagnostic methods, mechanics can pinpoint the root cause of abnormal exhaust emissions and address the underlying combustion defects.