Aux 2 Unit 8 Refrigeration General overview Q1 Answer

  1. (a) Explain EACH of the following refrigeration terms:
    (i) superheated;
    (ii) saturation temperature;
    (iii) sub-cooled.
    (b) Sketch a basic vapour compression refrigeration system, showing the refrigerants condition as explained in part (a).

(a) Refrigeration Terms

(i) Superheated

  • Refers to refrigerant vapour that has been heated above its saturation temperature at a given pressure.
  • Example: After leaving the evaporator, vapour may be heated further to ensure no liquid droplets return to the compressor.
  • Purpose: Prevents compressor damage and improves efficiency.

(ii) Saturation Temperature

  • The temperature at which a liquid refrigerant boils or condenses at a specific pressure.
  • At this point, liquid and vapour co-exist in equilibrium.
  • Example: In the evaporator, the refrigerant absorbs heat at its saturation temperature while changing phase.

(iii) Sub-cooled

  • Refers to liquid refrigerant cooled below its saturation temperature at a given pressure.
  • Example: After leaving the condenser, refrigerant is sub-cooled to avoid flash gas formation before the expansion valve.
  • Purpose: Improves efficiency and ensures proper expansion valve operation.

(b) Basic Vapour Compression Refrigeration System

The four main components:

  1. Compressor
    • Draws in low-pressure superheated vapour from the evaporator.
    • Compresses it to high-pressure, high-temperature superheated vapour.
  2. Condenser
    • Vapour rejects heat to cooling water/air.
    • First cools to saturation temperature, condenses to liquid, then further cooled as sub-cooled liquid.
  3. Expansion Valve (TXV or throttling device)
    • Reduces pressure suddenly.
    • Sub-cooled liquid partially flashes into vapour and becomes a low-temperature mixture at saturation temperature.
  4. Evaporator
    • The refrigerant absorbs heat from the cooled space.
    • At constant pressure, liquid evaporates at its saturation temperature, producing low-pressure vapour.
    • Vapour leaving is made slightly superheated before returning to the compressor.

Refrigerant Condition Summary (linked to part a):

  • Compressor suction → Superheated vapour
  • Compressor discharge → High pressure, superheated vapour
  • Condenser outlet → Sub-cooled liquid
  • Expansion valve outlet → Saturated mixture (liquid + vapour)
  • Evaporator outlet → Low pressure, superheated vapour