
- Describe, with the aid of a sketch, the construction of a spirally wound membrane suitable for use in a Reverse Osmosis water making plant, identifying ALL component parts.(10)
Spirally Wound Reverse Osmosis (RO) Membrane – Construction
A spirally wound membrane is the most common design used in marine RO water makers. It is compact, efficient, and easy to replace.
Main Components:
- Permeate Collection Tube (central tube):
- Runs through the centre of the element.
- Collects the desalinated (permeate) water from the membrane layers.
- Contains holes drilled along its length for water entry.
- Membrane Sheets:
- Semi-permeable polyamide thin-film composite.
- Rejects salts and dissolved solids while allowing water molecules to pass.
- Two sheets are placed back-to-back to form a leaf.
- Feed Spacer (turbulence spacer):
- A plastic mesh inserted between the feed channels.
- Creates turbulence, minimises fouling, and maintains flow passages for feedwater.
- Permeate Spacer (carrier fabric):
- Porous material between membrane layers.
- Allows fresh water (permeate) to flow freely into the central collection tube.
- Adhesive Seal Strips:
- Applied along three edges of each membrane leaf.
- Directs permeate flow only towards the collection tube, preventing mixing with feedwater.
- Outer Wrap:
- Fibreglass-reinforced shell holds the spiral assembly tightly wound.
- Provides strength and allows insertion into the pressure vessel.
Principle of Construction/Operation:
- Multiple membrane leaves are layered around the central tube in a spiral fashion.
- Feedwater flows axially across the membrane surface (from one end to the other).
- Permeate passes through the membrane, into the permeate spacer, and spirals inward to the central tube.
- Concentrated brine continues along the length of the element and exits at the far end.
Sketch (Exam-Style)
A neat cross-sectional sketch should include:
- Central permeate collection tube (labelled).
- Spiral-wound membrane leaves.
- Adhesive sealing edges.
- Feed spacer between membranes.
- Permeate spacer channel.
- Outer fibreglass wrap.
- Arrows showing:
- Feed flow → across membrane surface.
- Permeate flow → inward to central tube.
- Brine flow → out to reject line.